Innovative, market-oriented and sustainable
We stand for innovative methods and production processes, and we are constantly evolving.
Production, follow-up treatment, processing, coating and testing; the entire value-added chain from one source – from prototype to serial part.
The first step is the mold. This process step decisively determines the quality of the following cast parts.
Our experienced and qualified foundry mechanics produce mold parts in the desired dimensions and quantities. They provide precise, automated process sequences and an optimized molding system.
- Process-integrated pre-tempering of the molds as well as simple drying
- Duomix system for optimal dosing of hardening agent subject to the regenerated temperature
Mold face sizes:
- 1000 x 1000 mm, variable height
- 1000 x 500 mm, variable height
- 500 x 500 mm, variable height
- 80 mold bodies / layer
- Cold curing, highly stable
Homogeneous alloys are formed by metallic and non-metallic liquefying elements.
This process affects the quality and safety aspects of the castings. On the basis of the previously selected chemical material composition, our steel smelters set the desired material properties of the cast parts.
Medium frequency induction furnace
|Furnace I||Tandem melting unit with continuously variable power distribution||250,00 kg|
|Furnace II||Tandem melting unit with continuously variable power distribution||150,00 kg|
|Furnace III||High-performance engine||1.000,00 kg|
After cooling, the casting body is removed from the mold and brought into its final form by thermal and mechanical processing, production welding and grinding.
Components result from the construction welding of semi-finished products and cast parts, which are further refined by heat treatment. Our qualified and specialized team of experts then precisely adjusts the predefined material properties.
- Centrifuge beam system
- Pressure beam system (stainless steel)
- Pendular grinding
- Trestle grinding
- Hand sanding
- Abrasive cutting
- arc-air 750 A
- Plasma cutting
- Transmodul 500 A Universal welding machine
- Invertig Pro 350 A
- Transtig 350 A
- MegaPuls 300
- International welding specialist DVS – IIW 1170
- Welding engineer
- European welding specialist
- Gas-fired chamber furnace (3 x 90 KW, capacity up to 1000 kg, program control up to 1200 °C, cooling by dormant or moving air and water)
- Oil compensation in cooperation
The final mechanical pre-finishing and finishing of the cast parts is made by modern CNC-controlled turning technology.
- Drive power 75 kW
- Top width 2500 mm
- Face plate 600 mm
The most important requirement to produce high-quality products is the continuous monitoring and control of the production process. For us, this starts with the raw material and extends to the finished casting part.
Through permanent inspection, we ensure that component and material properties are as agreed. Quality parameters are collected and statistically evaluated by us. On the basis of this, we compile inspection certificates and quality analyses.
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